Diamond Like Carbon Coating

Modern optical systems operate in environments defined by abrasion, chemical exposure, sand, salt fog, and laser threats.

Standard coatings are insufficient where survivability is mission-critical.

At the Applied Optics Center, Optex Systems applies Diamond-Like Carbon (DLC) coatings using Plasma-Enhanced Chemical Vapor Deposition (PECVD), delivering exceptional durability and optical performance.

What Makes DLC Different?

DLC is a carbon-based thin film engineered to provide:

  • Extreme surface hardness
  • Superior abrasion resistance
  • Hydrophobic and chemical resistance
  • Reduced reflectivity
  • Enhanced infrared transmission

DLC coatings are especially critical for systems operating in:

  • 3–5µm IR band (Silicon substrates)
  • 8–12µm IR band (Germanium substrates)

These bands are essential for thermal imaging and EO/IR sensor systems.

Mission-Critical Applications

DLC coatings support:

  • Military sensors
  • Thermal weapon sights
  • UAV EO/IR systems
  • Armored vehicle optics
  • Aerospace IR windows
  • Industrial high-temperature monitoring

By combining mechanical durability with spectral optimization, DLC ensures optical clarity and survivability in the most demanding environments.

Integrated Thin-Film Infrastructure

Optex operates a ~44,000 sq. ft. coating facility with 12 advanced coating chambers utilizing Ion-Beam Assisted Vapor Deposition (with plasma assist on select systems).

This infrastructure allows:

  • High-volume production
  • Strict lot-to-lot consistency
  • Controlled spectral performance
  • MIL-SPEC compliance

DLC at Optex is not an add-on process — it is part of a vertically integrated optical engineering ecosystem.

Engineering tomorrow’s security